
(Images showed above are for illustration purpose)
Customer Background
A manufacturing customer experienced an unexpected blower failure that disrupted operations. The blower had been in service for several years before developing excessive noise and eventually stopped functioning completely. Winston Engineering was engaged to investigate the issue and recommend the most suitable repair solution.
The Challenge
The customer’s TAIKO SSR 150 blower, driven by an 18.5 kW motor, was reported to have completely stopped operating. During the initial site inspection, our engineers confirmed abnormal operating noise before recommending that the blower be returned to our workshop for a full inspection and overhaul.
Our Inspection Process
After dismantling the blower in our workshop, a comprehensive inspection revealed extensive internal wear affecting multiple critical components.
Key findings included:
- Severely damaged blower rotors
- Worn blower housing with signs of erosion
- Damaged blower bearings
- Excessive wear on the bearing housing
- Damaged stop rings
- Motor bearing housing deterioration requiring repair work
The overall condition indicated long-term wear and insufficient preventive maintenance, which had gradually reduced the blower’s performance before leading to failure.
Winston Engineering’s Solution
To restore the blower to reliable operating condition, our service team carried out the following work:
- Complete dismantling and detailed inspection
- Cleaning of all internal components
- Replacement of damaged bearings and worn components
- Repair of eroded parts
- Blower testing and commissioning after repair
- Preventive maintenance recommendations based on manufacturer guidelines
Root Cause Analysis
Our technical assessment concluded that the primary causes of failure were:
- Normal wear and tear after years of operation
- Lack of regular preventive maintenance
- Progressive internal erosion of rotating components
Routine inspections and scheduled maintenance could have identified these issues earlier, reducing the risk of unexpected downtime.
Preventive Maintenance Recommendations
To maximise blower lifespan and minimise future failures, Winston Engineering recommended:
- Regular preventive maintenance (PPM)
- Periodic condition inspections
- Performance testing and commissioning after servicing
- Following the manufacturer’s operating and maintenance guidelines
- Replacing worn components before catastrophic failure occurs

Why Choose Winston Engineering?
Our experienced service engineers provide comprehensive blower servicing and repair, including:
- On-site troubleshooting
- Workshop overhaul and refurbishment
- Bearing replacement
- Rotor inspection and repair
- Performance testing
- Preventive maintenance programmes
- Technical recommendations to improve equipment reliability
Whether your equipment requires routine servicing or a complete overhaul, our team helps restore performance while reducing unplanned downtime.
Need Blower Repair or Preventive Maintenance?
Unexpected blower failures can result in costly production interruptions. If your blower is showing signs of excessive noise, vibration, overheating, or reduced performance, contact Winston Engineering for a professional inspection before a minor issue becomes a major breakdown.
